volkswagen Workshop Repair Guides

Volkswagen Workshop Service and Repair Manuals

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Installing windscreen > < Assembly overview - windscreen

Polo Mk5

Removing windscreen
Removing windscreen
–  Remove A-pillar trim → General body repairs, interior; Rep. gr.70.
–  Remove all sun visors → General body repairs, interior; Rep. gr.68.
–  Remove interior mirror → General body repairs, interior; Rep. gr.68.
–  Moulded headliner can now be lowered sufficiently to allow windscreen to be cut out without damage occurring to moulded headliner.
–  Vehicles with rain sensor → Vehicle electrics; Electrical system; Rep. gr.92.
–  Removing plenum chamber cover → Chapter.
–  Remove water deflector of Polo Blue Motion → Chapter.
   
–  Slide protective backing -V.A.G 1474/8--1- between front windscreen and dash panel.
–  Pull cutting cord -2- through adhesive sealing material into inside of vehicle using awl -V.A.G 1474/2-.
  N64-10373
–  Secure inside end of cutting cord against falling out using pull toggle -V.A.G 1351/1--3-.
–  Insert cutting cord -2- into window flange using tube -1-.
–  Place cutting cord all around the window glass.
–  Ensure that cutting cord lies under window in corners.
–  Pull the 2nd cutting cord through the adhesive sealant.
  N64-10374
–  Secure other end of 2nd cord to reel device -V.A.G 1654 A-
–  Position the winding device -V.A.G 1654 A- at „position I“.
–  Turn reel device -V.A.G 1654 A- accordingly and cut windscreen glass free.
–  Use plastic wedge to press cutting cord against windscreen glass while cutting in order to have a certain amount of clearance between window flange and dash panel.
  N64-10375

Installing windscreen > < Assembly overview - windscreen