volkswagen Workshop Repair Guides

Volkswagen Workshop Service and Repair Manuals

Seat frames > < Removing and installing moulded headliner (2-door models)
Removing and installing insulation and roof reinforcements
Removing and installing insulation and roof reinforcements
Removing
–  Remove moulded headlining:
t  4-door models → Chapter
t  2-door models → Chapter
   
–  Cut insulation and roof reinforcements -1- and -2- into approx. 9 cm wide strips -3--dot-dash lines- using a carpet knife.
–  Pull strips -3- from roof.
–  Cut back adhesive residue -4- using an electric cutter -V.A.G 1561 A- and cutting blade -V.A.G 1561/20--5-.
  Note
If paint structure has been damaged on removal of the insulation/roof reinforcements, repair paint damage according to guidelines of → Paint workshop manual.

Installing
   
  Note
Observe adhesive processing instructions when installing insulation and roof reinforcements.
–  Use hand cartridge gun -V.A.G 1628- to apply adhesive D 190 MKD A3 onto front -1- and rear -2- insulation and roof reinforcement.
–  Apply adhesive in beads.
t  Dimension a = 94 ± 2 mm
t  Dimension b = 25 ± 2 mm
t  Dimension c = 25 ± 2 mm
–  Press insulation and roof reinforcements fully onto roof.

   

Seat frames > < Removing and installing moulded headliner (2-door models)