volkswagen Workshop Repair Guides

Volkswagen Workshop Service and Repair Manuals

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Removing and installing temperature flap control motorV68 > < Air conditioning system with manual controls "Climatic", right-hand drive vehicles

Polo Mk5

Air conditioning and heating - passenger compartment
Air conditioning and heating - passenger compartment
  Note
t  Only the components marked with an * can be renewed without opening and evacuating the refrigerant circuit.
t  A notice on the lock carrier plate in the engine compartment provides information concerning the refrigerant used and the capacity.
   
1 - Climatic* heating regulation and air-conditioning system
q   With built-in air conditioning system switch -E30-
q   With fresh air blower switch -E9-
q   With fresh air and air recirculation flap switch -E159-
q   Removing and installing → Chapter
2 - Air duct*
3 - Dash panel*
q   Removing and installing → Rep. gr.70
4 - Gasket between heat exchanger and plenum chamber bulkhead
q   Note installation position → Fig..
5 - Evaporator output temperature sender -G263-*
  Note
There are two different types of evaporator output temperature sender -G263-. The removal and installation is identical for both types.
q   Checking: use vehicle diagnosis tester in „Guided fault finding“.
q   Removing and installing → Chapter
6 - Centre vent temperature sender -G191-*
q   Checking: use vehicle diagnosis tester in „Guided fault finding“.
q   Function: controls the air distribution of defroster function/ footwell and the fresh air blower speed dependent upon the vent temperature.
q   Emergency running in event of failure: continued operation assuming coolant temperature of +80 °C.
q   With seal.
q   Removing and installing → Chapter
7 - Footwell vent, right*
q   Removing → Chapter
8 - Footwell vent temperature sender -G192-*
q   Checking: use vehicle diagnosis tester in „Guided fault finding“.
q   Function: controls the air distribution of defroster function/ footwell and the fresh air blower speed dependent upon the vent temperature.
q   Emergency running in event of failure: continued operation assuming coolant temperature of +80 °C.
q   With seal.
q   Removing and installing → Chapter
9 - Temperature flap control motor -V68-*
q   Checking: use vehicle diagnosis tester in „Guided fault finding“.
q   Removing and installing → Chapter
q   After renewing: initiate basic setting using vehicle diagnosis tester → Chapter.
10 - Rear duct vent*
11 - Rear duct*
q   Removing and installing → Chapter
12 - Connecting piece*
13 - Dust and pollen filter*
q   With activated charcoal filter
q   Removing and installing → Chapter
14 - Footwell vent, left*
q   Removing → Chapter
15 - Flexible shaft*
q   For air distribution flap actuator
q   Removing and installing → Chapter
16 - Fresh air and air recirculation flap control motor -V154-*
q   Checking: use vehicle diagnosis tester in „Guided fault finding“.
q   Removing and installing → Chapter
q   Renewing: initiate basic setting using vehicle diagnosis tester → Chapter.
17 - Fresh air blower -V2-*
q   Removing and installing → Chapter
18 - Fresh air blower series resistor with overheating fuse -N24-*
q   Removing and installing → Chapter
19 - Heater and air conditioning unit
q   Removing and installing → Chapter
20 - Dash panel cross member*
21 - Centre vent*
q   Removing vent → Chapter.
22 - Left and right side vents*
q   Removing and installing → Chapter
23 - Gasket between evaporator housing and plenum chamber bulkhead

   

Removing and installing temperature flap control motorV68 > < Air conditioning system with manual controls "Climatic", right-hand drive vehicles