volkswagen Workshop Repair Guides

Volkswagen Workshop Service and Repair Manuals

Removing evacuating and charging valve, high-pressure side and low-pressure side > < Dismantling and assembling heater and air conditioner unit "Climatronic"
Renewing refrigerant circuit components
Renewing refrigerant circuit components
  WARNING
Danger of freezing injuries.
If refrigerant circuit has not been evacuated, refrigerant will escape.
Extract refrigerant before opening refrigerant circuit. If the refrigerant circuit is not opened within 10 minutes after it has been evacuated, pressure may develop in coolant circuit due to re-evaporation. Extract refrigerant again.
  Note
t  The refrigerant must be extracted beforehand, e.g. with air conditioning service station -VAS 6007A- or later models.
t  The previously used air conditioner service stations can still be used ⇒ Volkswagen Workshop Equipment catalogue.
t  Safety measures when working on an evacuated refrigerant circuit → Chapter.
t  To prevent the intrusion of moisture, all components of the refrigerant circuit which have been opened must be sealed with suitable plugs.
t  The colour coding of O-rings for R134a refrigerant circuits has been discontinued. Coloured and black O-rings are used.
t  It is not necessary to renew the dryer cartridge each time the refrigerant circuit is opened → Rep. gr.00; „Renewing components“.
t  Only the components marked with an * can be renewed without opening and evacuating the refrigerant circuit.
   
1 - Self-tapping screw with captive washer*
q   2 Nm
2 - Hexagon nut*
q   20 Nm
3 - Evacuating and charging valve
q   Low-pressure side
q   Releasing refrigerant into the environment is a punishable offence.
q   Removing and installing → Chapter
q   Capacities → Chapter
q   10 ± 1 Nm
4 - High-pressure sender -G65-*
q   Removing and installing → Chapter
5 - Expansion valve
q   Function and removal → Chapter.
6 - Water drain valve*
q   Checking → Chapter
7 - Receiver with dryer or dryer cartridge
  Note
Under certain conditions, it is not necessary to renew the receiver with dryer/dryer cartridge every time that the refrigerant circuit is opened. Refer to ELSA under Heating, ventilation, air conditioning system; Air conditioning system with refrigerant R134a → Rep. gr.00; Technical data; Renewing components.
q   Functions → Chapter.
q   Removing dryer cartridge → Chapter
  Note
It is not necessary to renew the dryer cartridge each time the refrigerant circuit is opened → Rep. gr.00; „Renewing components“.
8 - Air conditioner compressor
q   Observe running-in procedures → Chapter.
9 - Condenser
q   Removing and installing → Chapter
10 - Evacuating and charging valve
q   High-pressure side
q   Releasing refrigerant into the environment is a punishable offence.
q   Removing and installing → Chapter
q   Capacities → Chapter
q   10 ± 1 Nm

   

Removing evacuating and charging valve, high-pressure side and low-pressure side > < Dismantling and assembling heater and air conditioner unit "Climatronic"