volkswagen Workshop Repair Guides

Volkswagen Workshop Service and Repair Manuals

ABOUT US
Removing and installing clutch pedal with extension spring, Polo 2010 ? LHD > < Removing

Polo Mk5

Installing
Installing
l  Install clutch pedal with a new bearing shaft.
   
–  Make sure that support -2- is located on operating rod -1- of master cylinder.
–  Press retainer into notch in clutch pedal -3- until it can be heard to engage.
  A30-0133
–  Insert over-centre spring from side and below, adjacent to plunger of master cylinder and adjacent to clutch pedal, into support -A- in mounting bracket.
l  Receptacle -arrow- for tip of clutch pedal must be vertical.
  N30-10228
–  Now position over-centre spring on mounting lug of clutch pedal -arrow-.
  S30-0065
–  Press on clutch pedal slightly and push new bearing shaft through.
–  Place pins -A- horizontally.
–  Turn bearing shaft to right -direction of arrow-.
-1- = Allen key, 8 mm AF.
l  Locking devices -B- must audibly engage.
Pins -A- are then vertical.
–  Install clutch pedal switch -F36- → Chapter.
  N30-10229
–  Install crash bar. Tighten bolt -arrow- to specified torque → Item.
–  Install footwell vent → Heating, air conditioning; Rep. gr.80.
–  Install driver side trim → General body repairs, interior; Rep. gr.70.
  N30-10225

Removing and installing clutch pedal with extension spring, Polo 2010 ? LHD > < Removing