volkswagen Workshop Repair Guides

Volkswagen Workshop Service and Repair Manuals

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Transporting gearbox > < Installing gearbox

Polo Mk5

Specified torques
Specified torques
   
Gearbox to engine
  N34-1854
ItemBoltQuantityNm
1M12 x 50280
2M12 x 150
t  Additionally, starter to gearbox
280
3M10 x 50340
4M12 x 60180
5M6 x 8
t  Small flywheel cover plate
110

Item -A- dowel sleeves for centring
   
Gearbox bracket -1- to gearbox.
–  Renew bolts.
–  Screw in all bolts hand-tight.
–  Tighten bolt -A- to specified torque.
–  Tighten bolts -B- to specified torque.
  N34-1554
ItemBoltQuantityNm
AM10 x 40140 + 90°
BM10 x 52240 + 90°

   
Gearbox to body
–  Renew bolts.
–  Screw in all bolts hand-tight.
–  Tighten bolts -arrows- to specified torque.
Bolts -arrows-: 40 Nm + 90°
  Note
Install engine and gearbox mounting free of stress → Repair group 10; Removing and installing engine.
Slave cylinder to gearbox → Item
Gearbox selector lever to selector shaft → Item.
Selector cable support bracket to gearbox → Item
Pendulum support to subframe and gearbox → Running gear, axles, steering; Rep. gr.40.
Drive shaft to flange shaft → Running gear, axles, steering; Rep. gr.40
Swivel joint to suspension link → Running gear, axles, steering; Rep. gr.40
Double clamp to exhaust pipe → Rep. gr.26.
  S34-0338

Transporting gearbox > < Installing gearbox