volkswagen Workshop Repair Guides

Volkswagen Workshop Service and Repair Manuals

Assembly overview - removing and installing clutch housing > < Assembly overview
Assembly overview - removing and installing cover for gearbox housing and 5th gear
   
Assembly overview - removing and installing cover for gearbox housing and 5th gear
1 - Gearbox housing
q   Made of either aluminium or magnesium.
q   Allocation → Electronic parts catalogue (ETKA)
q   Repairing → Chapter
2 - Gear wheel for 5th gear
q   Removing and installing → Chapter
3 - Retaining ring
q   Renew
q   Determining thickness → Anchor
4 - Seal
5 - Gearbox housing cover
  Note
If gearbox housing cover is installed with gearbox installed, check oil level and top up with gear oil → Chapter.
6 - Bolt, 5 Nm + turn 90° further
q   Always renew
7 - Retaining ring
q   Renew
q   Determining thickness → Anchor
8 - Synchro-hub with locking collar and stop ring for 5-speed gearbox
q   Dismantling and assembling → Chapter
9 - Synchro-ring for 5th gear
10 - Synchromeshed gear for 5th gear
11 - Needle bearing
q   For 5th gear
12 - 5th gear selector fork
q   Dismantling and assembling → Chapter
13 - Pivot pin
q   For 5th gear selector fork.

   

Assembly overview - removing and installing clutch housing > < Assembly overview