Polo Mk5
| Assembly overview - removing and installing input shaft, output shaft, differential, selector mechanism and selector forks |
| 1 - | Differential |
| q | Dismantling and assembling → Chapter |
| q | Modification from gearbox date 06 05 2, bearing seat for tapered roller bearing enlarged on gearbox housing side → Chapter. |
| q | Allocation → Electronic parts catalogue (ETKA) |
| 2 - | Gearbox housing |
| q | Made of either aluminium or magnesium. |
| q | Repairing → Chapter |
| q | Modification from gearbox date 06 05 2, bearing seat for differential tapered roller bearing enlarged → Chapter. |
| q | For aluminium gearbox housings only: shim S1 for outer race of tapered roller bearing for differential discontinued from gearbox build date 04 12 6 → Fig. |
| q | Bearing seat for tapered roller bearing outer race adapted in gearbox housing |
| q | Allocation → Electronic parts catalogue (ETKA) |
| 3 - | Oil drain plug, torque setting → Fig. |
| 4 - | Flange shaft with compression spring |
| q | Removing and installing → Chapter |
| q | Assembling → Chapter |
| 5 - | Countersunk bolt |
| q | Removing and installing → Item |
| 6 - | Bolt, 5 Nm + turn 90° further |
| q | Self-locking |
| q | Always renew |
| q | To secure bearing mounting with deep groove ball bearing for input and output shafts → Item. |
| 7 - | Hexagon flange nut, 23 Nm |
| q | For selector mechanism → Item. |
| q | Self-locking |
| q | Always renew |
| 8 - | O-ring |
| q | Always renew |
| 9 - | Pivot pin |
| 10 - | Bolt, 5 Nm + turn 90° further |
| q | Always renew |
| 11 - | Selector shaft with selector shaft cover |
| q | (Selector unit) |
| q | Repairing → Chapter |
| 12 - | Bolt, 5 Nm + turn 90° further |
| q | Always renew |
| 13 - | Bolt, 6 Nm |
| 14 - | Gearbox neutral position sender -G701- |
| q | for vehicles with start/stop system |
| 15 - | Reversing light switch -F4-, 20 Nm |
| q | Changed to captive seal shortly after introduction of gearbox. |
| 16 - | Seal |
| q | Not fitted in all gearboxes |
| 17 - | Selector mechanism |
| q | (Selector forks) |
| q | Dismantling and assembling → Chapter |
| 18 - | Input shaft and output shaft with bearing mounting and deep groove ball bearing |
| q | If bearing mounting is separated from gearbox housing, then mounting must always be renewed. |
| q | Pressing bearing mounting off and on → Chapter. |
| q | Dismantling and assembling input shaft → Chapter |
| q | Dismantling and assembling output shaft → Chapter |
| 19 - | Reverse gear shaft |
| 20 - | Reverse gear wheel |
| 21 - | Bolt |
| q | For reverse gear shaft. |
| q | M6: 5 Nm then turn 90° further |
| q | M8: 25 Nm then turn 45° further |
| q | Always renew |
