Volkswagen Workshop Service and Repair Manuals

Installing valve body So that no wiring is pinched during installation:

–  Route wires -1-, -3-, -4- and -5- as shown in figure and fix them in place. The distance -a- must be maintained to prevent wiring harness -5- from coming into contact with planetary gearbox and thereby becoming damaged during vehicle operation.

The valve body is secured with bolts of 3 different lengths. –  Before installing valve body, sort bolts by length.

–  Coat damper piston -2- with ATF and insert with spring. –  Carefully insert valve body and start 2 bolts.

Lengths of bolts and location on valve body

Bolts -arrows-		M 6x21, Qty. 3
Bolts -arrows A-		M 6x16, Qty. 2
Bolts -arrows B-		M 6x28, Qty. 4

–  Check that no wire is pinched.

–  First fit remaining bolts and retainers -1- and -2- and tighten by hand. –  Install gearbox oil temperature sender -G93- and tighten; torque settings → Chapter. –  Push connector (Qty. 8) onto solenoid valves → Chapter. –  Tighten retainer for connectors → Chapter; torque setting → Chapter. –  Push on connectors → Item and → Item. –  Tighten valve body diagonally from centre outwards; torque setting → Chapter. –  Install selector lever.

–  Tighten selector lever nut -1- to specified torque → Chapter. –  Carefully grip selector lever -1- with pliers -2- so that torque is not transferred to multifunction switch -F125-. –  Install ATF strainer → Chapter. –  Install oil pan → Chapter. –  Fill with ATF; check ATF level and top up → Chapter. –  Connect -VAS 5051- and continue to advance until „Function/component selection“ is displayed. –  Then press „Drive (Repair group 01; 10...26; 28...39)“. –  Then „6-speed automatic gearbox 09G“. –  Press „01 - Self-diagnosis“. –  Press „Functions“. –  Press „Basic setting“.