volkswagen Workshop Repair Guides

Volkswagen Workshop Service and Repair Manuals

Dismantling output shaft 2 > < Dismantling and assembling locking collars and synchro-hubs of output shaft 1
Dismantling and assembling output shaft 2 - overview
   
Dismantling and assembling output shaft 2 - overview
1 - Output shaft 2
2 - Needle thrust bearing
3 - Needle bearing
4 - Reverse gear wheel
5 - Washer
6 - Locking collar and synchro-hub for 6th gear
q   Dismantling and assembling → Chapter
7 - Synchro-ring
8 - Needle bearing
9 - Sleeve for needle bearing
10 - Synchromeshed gear for 6th gear
11 - Washer
  Note
Output shaft is assembled as far as this washer for purpose of adjusting shaft.
12 - Needle bearing
13 - Sleeve for needle bearing
14 - Synchromeshed gear for 7th gear
15 - Synchro-ring
16 - Locking collar and synchro-hub for 5th and 7th gears
q   Dismantling and assembling → Chapter
17 - Synchro-ring
18 - Needle bearing
19 - Sleeve for needle bearing
20 - Synchromeshed gear for 5th gear
21 - Bearing
q   Removing and installing → Anchor
  Note
Always renew the bearings on a shaft together.
22 - Bolt
q   Removing → Chapter
q   Installing and torque setting → Chapter
–  Always renew.
23 - Ball socket
q   Removing and installing → Chapter>>>>>>>>
l  Bearing races are not allowed to be swapped over. They are paired with the bearing.
24 - Ball socket
q   Removing and installing → Chapter>>>>>>>>
l  Bearing races are not allowed to be swapped over. They are paired with the bearing.
25 - Bearing
q   Pressing off → Anchor
q   Pressing on → Anchor
  Note
Always renew the bearings on a shaft together.

   

Dismantling output shaft 2 > < Dismantling and assembling locking collars and synchro-hubs of output shaft 1