volkswagen Workshop Repair Guides

Volkswagen Workshop Service and Repair Manuals

Removing and installing cylinder head > < Cylinder head
Assembly overview
Assembly overview
Removing and installing cylinder head → Chapter.
   
1 - Cylinder head cover
q   Sealing surface must not be reworked.
q   With integrated camshaft bearings.
q   Remove sealant residue.
q   Coat with D 154 103 A1 before fitting.
q   When installing, lower vertically from above so that dowel pins fit into holes in cylinder head.
q   Reworking cylinder head sealing surface on cylinder head side → Fig..
2 - Seal
q   Renew if damaged.
3 - Cap
4 - 20 Nm
5 - Lifting eye
6 - Cylinder head bolt
q   Renew.
q   Follow installation instructions and sequence when loosening and tightening → Chapter.
7 - From air filter.
8 - Vacuum hose
9 - Hall sender -G40-
10 - 10 Nm
11 - O-ring
q   Renew if damaged.
12 - 10 Nm
13 - Bracket
q   For wiring harness.
14 - 0.3…0.7 bar oil pressure switch -F1-, 25 Nm
q   Checking → Chapter.
15 - Seal
16 - Cylinder head gasket
q   Metal gasket.
q   Renew.
q   After renewing, renew entire coolant.
q   Reworking cylinder head sealing surface on cylinder head side → Fig..
q   Checking cylinder head for distortion → Fig.
17 - Guide pins
q   Specified torque: 20 Nm
18 - Lifting eye

   
Checking cylinder head for distortion
Check with 500 mm straight edge -VAS 6075- and feeler gauge.
Max. permissible distortion: 0.05 mm.
  V15-0673

Removing and installing cylinder head > < Cylinder head