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Characteristics of the sealing flange and the assembly deviceT10017 and T10134 >
< Poly V-belt pulley securing bolt tightening procedure
Polo Mk5
Power unit
4-cyl. injection engine (toothed belt drive)
Enginecrankshaft group, pistons
Cylinder block, sealing flange
Removing and installing drive plate
Removing and installing drive plate
Removing and installing drive plate
Special tools and workshop equipment required
t
Clutch counterhold -VW 558-
t
Hexagon bolt M8×45 and two M10 hexagon nuts
t
Depth gauge
Removing
–
Secure clutch counterhold -VW 558- to drive plate with hexagon bolt M8x45. Insert two M10 hexagon nuts between counterhold and drive plate.
Position of counterhold:
A - To loosen
B - To tighten
Installing
–
Fit drive plate using packing plate with recesses
-1-
.
–
Fit new bolts
-3-
and tighten to 30 Nm.
–
Check dimension
-a-
at three points and calculate average. Specification: 19.7…21.3 mm
If specification is not attained:
–
Remove drive plate again and fit shim
-2-
. Tighten bolts
-3-
again to 30 Nm.
–
Tighten bolts
-3-
to 60 Nm and turn 90° (1/4 turn) further (the additional 1/4 turn can be done in several stages).
Power unit
4-cyl. injection engine (toothed belt drive)
Enginecrankshaft group, pistons
Cylinder block, sealing flange
Removing and installing drive plate
Characteristics of the sealing flange and the assembly deviceT10017 and T10134 >
< Poly V-belt pulley securing bolt tightening procedure