Polo Mk5
| Assembly overview |
| 1 - | Dipstick |
| q | The oil level must not be above the max. mark! |
| q | Markings → Fig. |
| 2 - | Chain sprocket |
| q | Removing and installing → Chapter |
| q | For oil pump drive |
| 3 - | Gasket |
| q | Renew |
| q | Must seat on dowel sleeves |
| 4 - | Control housing |
| q | Removing and installing valve timing housing → Chapter |
| q | Install with sealant D 176 501 A1 |
| q | When installing, install two -M6x80- studs in cylinder block and camshaft housing as a guide |
| q | To guide valve timing housing, secure sump in position with two bolts |
| 5 - | Seal |
| q | Renew if damaged |
| 6 - | Cap |
| q | Renew seal if damaged |
| 7 - | O-ring |
| q | Renew |
| 8 - | Oil filter cover, 20 Nm |
| q | With by-pass valve, opening pressure: 2.50 bar |
| q | With non-return valve |
| 9 - | Filter element |
| q | Observe change intervals |
| 10 - | Valve |
| 11 - | 10 Nm |
| 12 - | 10 Nm |
| 13 - | Securing bolt |
| q | Observe tightening procedure → Chapter |
| q | Renew |
| q | Contact surface for securing bolt must be free of oil and grease |
| q | Oil threads before inserting |
| q | Secure pulley against turning with counterhold -3415- and -3415/1- |
| q | The extra turn angle can be checked using a commercial protractor e.g. Hazet 6690 |
| 14 - | Belt pulley |
| q | Removing and installing poly V-belt → Chapter |
| q | Contact surfaces must be free of oil and grease |
| q | Secure pulley against turning with counterhold -3415- and -3415/1- |
| 15 - | Seal |
| q | Renewing → Chapter |
| 16 - | Bearing bush |
| q | Contact surfaces must be free of oil and grease |
| 17 - | Oil separator |
| q | with vacuum valve |
| 18 - | 10 Nm |
| 19 - | 20 Nm + 1/4 turn (90°) further |
| q | Renew |
| 20 - | Chain sprocket |
| q | Removing and installing → Chapter |
| q | For oil pump |
| q | Lock with counterhold -T10172- |
| 21 - | Drive chain |
| q | Removing and installing → Chapter |
| q | For oil pump |
| q | Before removing, mark direction of rotation (installation position) |
| 22 - | 14 Nm + 90° (renew bolt) |
| 23 - | Oil pump |
| q | Removing and installing → Chapter |
| q | Renew complete only |
| 24 - | 10 Nm |
| 25 - | Oil level and oil temperature sender -G266- |
| q | Renew if damaged |
| q | Checking: → Current flow diagrams, Electrical fault finding and Fitting locations |
| 26 - | Sump |
| q | Clean sealing surface before fitting |
| q | Install with silicone sealant D 176 600 A1 → Chapter |
| 27 - | Oil drain plug, 30 Nm |
| q | With attached seal |
| q | Renew |
| 28 - | Securing bolts |
| q | Sump: 13 Nm |
| q | Loosen and tighten flywheel end bolts only with socket insert -T10058- |
| 29 - | 45 Nm |
