volkswagen Workshop Repair Guides

Volkswagen Workshop Service and Repair Manuals

Part II: Assembly overview - chain drive system > < Assembly overview - parts l and ll
Part I Assembly overview - belt drive
   
Part I Assembly overview - belt drive
1 - 20 Nm
2 - Belt pulley
q   For coolant pump.
q   Use water pump wrench -V.A.G 1590- to loosen and tighten
3 - 20 Nm + 1/4 turn (90°) further
q   Renew
4 - 40 Nm
5 - Washer
6 - Idler roller
7 - Washer
8 - Spacer sleeve
9 - Alternator
10 - 25 Nm
11 - Spacer sleeve
12 - Tensioning element
13 - Belt pulley
q   For crankshaft
q   Contact surfaces must be free of oil and grease
14 - Securing bolt
q   Observe tightening procedure → Chapter
q   Renew
q   Contact surface for securing bolt must be free of oil and grease
q   Oil threads before inserting
q   Secure pulley against turning with counterhold tool -3415-
q   Turning further can be done in several stages
q   The extra turn angle can be checked using a commercial protractor e.g. Hazet 6690

   

Part II: Assembly overview - chain drive system > < Assembly overview - parts l and ll