volkswagen Workshop Repair Guides

Volkswagen Workshop Service and Repair Manuals

Checking cylinder bores > < Assembly overview
Checking piston
Checking piston
Special tools and workshop equipment required
t  External micrometer 75...100 mm
   
Checking piston
–  Measure pistons approx. 12 mm from the lower edge of skirt, at 90° to the piston pin axis. Difference between actual and nominal diameter: not more than 0.04 mm. Nominal dimension → Chapter
  V13-0010
Checking piston ring gap
–  Push ring squarely from above down into cylinder bore to approx. 15 mm from bottom end of cylinder.
  V13-0016
Piston ring
dimensions in mm
NewWear limit
1st compression ring0.20...0.501.0
2nd compression ring0.40...0.601.0
Oil scraper ring0.20...1.10--- → Note

1)  No wear limit details
   
Checking ring-to-groove clearance
Clean groove before check.
  V13-0687
Piston ring
dimensions in mm
NewWear limit
1st compression ring0.04...0.080.15
2nd compression ring0.02...0.060.15
Oil scraper ringCannot be measured

   

Checking cylinder bores > < Assembly overview