volkswagen Workshop Repair Guides

Volkswagen Workshop Service and Repair Manuals

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Removing > < Installing (adjusting valve timing)

Polo Mk5

Removing and installing cylinder head
   
Removing and installing cylinder head
Special tools and workshop equipment required
t  Guide pins -3070-
t  Diesel injection pump locking pin -3359-
t  Crankshaft stop -T10050-
t  Counterhold tool -T10051-
t  Puller -T10052-
t  Bit XZN 10 -T10385-

   
t  Torque wrench -V.A.G 1331-
t  Torque wrench -V.A.G 1332-
t  Drip tray for workshop hoist -VAS 6208-
t  Tool set -T100395-

   
Special tools and workshop equipment required
t  Support bracket -10-222 A-
t  Adapter -10 - 222 A /8-
t  Hooks -10-222 A/10-
t  Shackle -10-222 A/12-

   
t  Adapter -10-222 A/18-
  Note
t  Before carrying out further work, disconnect battery earth strap. Check whether a coded radio is fitted. Obtain anti-theft coding first if necessary.
t  All cable ties which are opened or cut through when cylinder head is removed must be fastened in the same position when cylinder head is installed.
t  All connectors which are separated during disassembly must be reconnected in the original position when installing.
  WARNING
t  When doing any repair work, especially in the engine compartment, pay attention to the following due to the cramped conditions:
t  Route all the various lines and electrical wiring so that they are in their original positions.
t  e.g. for fuel, hydraulics, activated charcoal filter system, coolant and refrigerant, brake fluid, vacuum.
t  Ensure that there is sufficient clearance to all moving or hot components.
  W00-1209

Removing > < Installing (adjusting valve timing)