volkswagen Workshop Repair Guides

Volkswagen Workshop Service and Repair Manuals

Removing and installing oil sump > < Sump, oil pump
Assembly overview - sump / oil pump
   
Assembly overview - sump / oil pump
1 - Oil level and oil temperature sender -G266-
q   Removing and installing → Chapter
2 - O-ring
q   Renew.
3 - Oil drain plug
q   30 Nm
4 - Seal
q   Renew.
5 - Bolt
q   Specified torque and tightening sequence → Fig. „„Oil sump - specified torques and installation sequence““.
6 - Oil sump
q   Clean sealing surface before fitting.
q   Install with sealant according to → Electronic parts catalogue (ETKA).
q   Removing and installing → Chapter „Removing and installing oil sump“
7 - Bolt
q   16 Nm
8 - Oil pump
q   With 12 bar pressure relief valve.
q   Before installing, check that both dowel sleeves for centring oil pump on cylinder block are fitted.
  Note
t  If toothed belt or oil pump have to be removed.
t  Check oil pump for free movement.
t  It should be possible to turn belt pulley easily with 1 finger.
t  Replace if binds.
q   Removing and installing → Chapter
9 - Toothed belt
q   Check for damage and wear.
q   Replace if necessary.
  Note
t  Belts with longer life can sag.
t  This is not a fault and does not necessarily mean belt needs replacing.
10 - Dowel sleeves
11 - Cylinder block
12 - O-ring
q   Renew.
13 - Bolt
q   9 Nm
14 - Clip
15 - Dipstick guide tube
16 - Bolt
q   9 Nm
17 - Oil suction pipe
18 - Baffle plate
19 - Bolt
q   16 Nm
20 - Bolt
q   Self-locking.
q   Renew.
q   9 Nm

   
Oil sump - specified torques and installation sequence
  Note
–  Tighten bolts in 3 stages:
  A17-0219
StageBoltsSpecified torque
1.-1 … 20-in diagonal sequence, 5 Nm
2.-arrows-40 Nm
3.-1 … 20-in diagonal sequence and in stages; final torque 13 Nm

   
Oil spray jet and pressure relief valve
1 - Bolt with pressure relief valve, 27 Nm
2 - Oil spray jet (for cooling of pistons)
  Note
When renewing the oil spray jet, ensure correct allocation to the piston → Electronic parts catalogue (EKTA).
  A13-0687

Removing and installing oil sump > < Sump, oil pump