Polo Mk5
| Assembly overview - toothed belt drive |
| 1 - | Toothed belt |
| q | Mark direction of rotation before removing. |
| q | Check for wear. |
| q | Do not kink. |
| q | Removing, installing and tensioning → Chapter. |
| 2 - | 120 Nm + turn 90° further |
| q | Renew. |
| q | Use counterhold -3415 - to loosen and tighten. |
| q | Do not additionally oil or grease the threads and shoulder |
| q | Turning further can be done in several stages. |
| 3 - | Crankshaft toothed belt pulley |
| 4 - | 20 Nm |
| 5 - | Idler roller |
| 6 - | 20 Nm + turn 45° further |
| 7 - | Tensioning roller |
| q | Remove engine bracket in order to remove and install → Chapter |
| 8 - | 25 Nm |
| 9 - | Camshaft pulley |
| 10 - | 15 Nm |
| 11 - | 100 Nm |
| 12 - | Hub |
| q | Use counterhold -T10051- to loosen and tighten. |
| q | To remove, use puller -T10052- |
| q | Removing and installing → Chapter |
| 13 - | Rear toothed belt guard |
| 14 - | 20 Nm |
| 15 - | 10 Nm |
| q | Renew. |
| 16 - | Idler roller |
| 17 - | 50 Nm + turn 90° further |
| 18 - | Hub |
| q | Use counterhold -T10051- to loosen and tighten. |
| q | To remove, use puller -T40064-. |
| q | Removing and installing → Chapter |
| 19 - | 95 Nm |
| 20 - | Toothed belt pulley on high-pressure pump |
| 21 - | 20 Nm + turn 90° further |
| 22 - | Coolant pump |
| q | Removing and installing → Item |
| 23 - | 15 Nm |
| 24 - | Toothed belt guard upper part |
| 25 - | Toothed belt guard lower part |
| 26 - | 9 Nm |
| 27 - | 10 Nm + turn 90° further |
| q | Renew. |
| 28 - | Belt pulley and vibration damper |
| q | Can only be installed in one position, holes are offset. |
| 29 - | 5 Nm |
| 30 - | Protective plate |
| 31 - | 40 Nm + turn 180° further. |
| q | Renew. |
| q | Observe tightening sequence → Fig.. |
| 32 - | Engine bracket |
| q | Removing and installing → Chapter |
|
|
