Volkswagen Workshop Service and Repair Manuals
HOME
FEATURES
MENU
INDEX
ABOUT US
Exhaust pipes, silencers >
< Separating catalytic converter and silencer
Polo Mk5
Power unit
4-cylinder diesel engine (1.6 l engine, common rail)
Exhaust system
Aligning exhaust system free of stress
Aligning exhaust system free of stress
Aligning exhaust system free of stress
Special tools and workshop equipment required
t
Torque wrench -V.A.G 1331-
Prerequisite
l
The exhaust system is cold.
Procedure
–
Loosen threaded connections of the front clamp.
–
Align clamp so that bolt ends do not protrude beyond lower edge of clamp
-arrow-
.
–
Tighten front threaded connection of clamp slightly.
–
Then align exhaust system with mountings under consideration of dimension
-a-
. The
-arrow-
points forwards. Dimension
-a-
= 3 … 7 mm.
–
Then evenly tighten securing nuts
-arrows-
of foremost clamp. Specified torque: M 8 = 25 Nm, M10 = 40 Nm.
–
Once clamp has been tightened, check fitting dimensions and correct if necessary.
Power unit
4-cylinder diesel engine (1.6 l engine, common rail)
Exhaust system
Aligning exhaust system free of stress
Exhaust pipes, silencers >
< Separating catalytic converter and silencer