volkswagen Workshop Repair Guides

Volkswagen Workshop Service and Repair Manuals

Checking cylinder bores > < Assembly overview - pistons and conrods
Checking piston and cylinder bore
Checking piston and cylinder bore
Special tools and workshop equipment required
t  Micrometer 75 - 100 ‏‏‎mm -VAS 6071-
   
Checking piston
–  Measure pistons approx. 7 mm from the lower edge of skirt, at 90° to the piston pin axis. Difference between actual and nominal diameter: not more than 0.04 mm. Nominal dimension → Chapter
  V13-0010
Checking piston ring gap
–  Push ring squarely from above down into cylinder bore to approx. 15 mm from bottom end of cylinder.
  V13-0016
Piston ring
dimensions in mm
NewWear limit
1st compression ring0.20 … 0.401.0
2nd compression ring0.40 … 0.601.0
Oil scraper ring0.25 … 0.75--- → Remark

1)  No wear limit details available
   
Checking ring-to-groove clearance
Clean annular groove before check.
  V13-0687
Piston ring
dimensions in mm
NewWear limit
1st compression ring0.03 … 0.090.15
2nd compression ring0.02 … 0.060.15
Oil scraper ringNot measurable

   

Checking cylinder bores > < Assembly overview - pistons and conrods