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Removing and installing charge air cooler (intake manifold) > < Charge air system

Polo Mk5

Assembly overview - charge air system (Polo)
Assembly overview - charge air system (Polo)
  Note
t  Radiator and charge air cooler are separate components.
t  Radiator is mounted onto charge air cooler.
t  Radiator and charge air cooler are removed and installed together.
t  Coolant hose schematic diagram → Chapter
t  Remove and install spring-type clips with hose clip pliers -VAS 6340-.
   
1 - Radiator
q   Remove and install radiator → Chapter.
2 - Intake manifold
q   Remove and install → Chapter
3 - Sealing strip
q   Make sure it is properly seated when installing the charge air cooler.
4 - Gasket
q   Renew.
q   Make sure it is properly seated when installing the charge air cooler.
5 - Intake manifold charge air cooler
q   Remove and install → Chapter
6 - Coolant hose
q   To turbocharger.
7 - 7 Nm
q   Observe tightening sequence → Chapter.
8 - Coolant hose
q   To expansion tank.
9 - Hose clip
q   Secured to valve timing housing (top).
10 - Coolant hose
q   To turbocharger.
11 - Coolant circulation pump -V50-
q   Fitting location: below intake manifold
q   Remove and install → Chapter
12 - 8 Nm
13 - Bracket
14 - Connector
15 - 10 Nm
16 - Coolant hose
q   To oil cooler.
17 - Coolant pipe
q   Secured to sump.
18 - 8 Nm
19 - Coolant hose
20 - Charge air cooler
q   Remove and install → Chapter

   

Removing and installing charge air cooler (intake manifold) > < Charge air system