Carefully cut open seal with a knife as shown -arrow-. Avoid contact between knife blade and valve body under all circumstances.
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Remove old seal and clean seal groove in area of seal -arrow-. Remove coking deposits using a brass wire brush.
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Fit new oil seal -1- onto assembly cone -T10133/5-. Using assembly sleeve -T10133/6- (knurling points to seal -1-), gently slide seal onto assembly cone -T10133/5- as far as possible.
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Turn retaining frame -T10133/6- upside down.
The knurling no longer faces towards the seal.
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Push oil seal -1- onto end of assembly cone -T10133/5-.
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Now place assembly cone -T10133/5- with seal onto injector from front. Slide seal further onto injector using assembly sleeve -T10133/6-.
The seal is not yet seated in its groove.
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Remove assembly sleeve -T10133/6- and assembly cone -T10133/5-.
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Slide seal into annular groove by hand.
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Position spacer sleeve -T10133/11- onto valve body.
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Now push calibration sleeve -T10133/7- over seal to stop onto spacer sleeve -T10133/11-.
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Pull off calibration sleeve -T10133/7- again.
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Now push calibration sleeve -T10133/8- over seal to stop onto spacer sleeve -T10133/11-.
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Pull off calibration sleeve -T10133/8- again.
Now the Teflon seal has correct installation dimensions.
Renewing support washer
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Remove O-ring -3-.
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Cut support washer -2- open with a small pair of side cutters and remove it.
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Pull spring element -1- off injector and replace with retaining plate -T10133/12-.
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Slide support washer -1- into first groove -arrow- on injector using calibration sleeve -T10133/17- (knurled side faces towards injector).
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Place new support washer -1- onto assembly cone -T10133/13- and position onto injector as shown.
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Now turn calibration sleeve -T10133/17- over.
Knurled side is now no longer pointing towards injector.
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Slide calibration sleeve -1- in -direction of arrow- to stop on retaining plate -T10133/12-.
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Pull calibration sleeve -T10133/17- down again.
The support washer now has correct installation dimensions.
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Now position a new spring element -1- for retaining plate -T10133/12- and position a new O-ring -3- in front of support washer -2-.
Note
The Teflon seal -arrow- must not be oiled to install injector.