volkswagen Workshop Repair Guides

Volkswagen Workshop Service and Repair Manuals

Removing and installing catalytic converter (Polo) > < Cleansing exhaust emissions
Assembly overview - exhaust gas purification system (Polo)
   
Assembly overview - exhaust gas purification system (Polo)
1 - Heat shield
2 - 10 Nm
3 - Turbocharger
  Caution
Oil supply line must be renewed when installing a new turbocharger.
q   The turbocharger and the exhaust manifold can only be renewed together.
4 - Seal
q   Renew.
5 - 25 Nm
q   Renew studs and fastening nuts.
Observe tightening sequence: items -A- to -I- → Chapter.
Screw studs into cylinder head until they project only by 25 mm.
6 - Clamp
q   Mounting position and specified torque → Chapter
q   Tighten bolted connections evenly.
7 - Catalytic converter with front silencer
q   With flexible connection (de-coupling element).
q   Do not bend flexible connection more than 10° - otherwise it can be damaged.
8 - Mounting
9 - Lambda probe -G39-, 50 Nm
q   Grease only the threads with „G 052 112 A3“; „G 052 112 A3“ must not get into the slots on the probe body.
q   Remove and install with Lambda probe open ring spanner set -3337-.
10 - 25 Nm
11 - Bracket
12 - 10 Nm
13 - Seal
q   Renew.
14 - 23 Nm
q   Renew.
15 - Lambda probe after catalytic converter -G130-
q   Specified torque: 50 Nm
q   Grease only the threads with „G 052 112 A3“; „G 052 112 A3“ must not get into the slots on the probe body.
q   If seal is leaking, nip open and renew.
16 - 10 Nm

   

Removing and installing catalytic converter (Polo) > < Cleansing exhaust emissions