Volkswagen Workshop Service and Repair Manuals

Removing and installing ignition coils with output stage Special tools and workshop equipment required

t  Assembly tool -T10118-

t  Puller -T10094 A-   Note The housings for ignition coils with output stages have been modified. As a result, these ignition coils can only be installed or removed using puller -T10094 A-. The previous puller -T10094- can continue to be used if modified as described below.

–  Remove marked area -2- using suitable workshop equipment to attain the new nominal dimension -B- of 18 mm. –  Additionally identify the tool designation with the letter A -1-. Removing

–  Lift engine cover panel at points -1- and pull it forwards in direction of -arrow-.

–  Unscrew securing bolts -1- from crankcase breather union and non-return valve. –  Pull off connector -2- from turbocharger air recirculation valve -N249- and pull off hose connection -3-. –  Pull off hose -4- from intake manifold connection.

–  Fit puller -T10094 A- on ignition coil with final output stage -arrow-. –  Pull ignition coil with final output stage out slightly. –  Fit assembly tool -T10118- as shown. –  Carefully release connector locking mechanism and pull off connector. Installing –  Fit puller -T10094 A- on ignition coil with final output stage. –  Push connector onto ignition coil with final output stage until it audibly engages.

–  Press ignition coil with final output stage into cylinder head in direction of -arrow-.

–  Push rubber sleeve -1- into hose -2-. –  Push hose -2- onto intake manifold connection -3-. Further installation is carried out in the reverse sequence of removal. Specified torques of securing bolts for crankcase breather connection and for non-return valve: 10 Nm