Volkswagen Workshop Service and Repair Manuals

A - Assembling seal with sender wheel on assembly tool -T10134-

–  Screw in hexagon nut -B- to just before clamping surface -A- of threaded spindle.

–  Clamp assembly device -T10134- in a vice on clamping surface -A- of threaded spindle. –  Press assembly housing -C- downwards until it lies on hexagon nut -B--arrow-. –  Screw hexagon nut onto threaded spindle until inner part of assembly device and assembly housing are at same height.

–  Remove securing clip -arrow- from new sealing flange.   Note The sender wheel must not be taken out of the sealing flange or twisted.

–  Locating hole -A- on sender wheel -C- must align with marking -B- on sealing flange. –  Place sealing flange with front side downwards on a clean flat surface.

–  Push sealing lip support ring -A- downwards in direction of arrow until it lies on flat surface.

–  Upper edge of sender wheel and front edge of sealing flange must align -arrows-.

–  Place sealing flange with front side on assembly tool -T10134- so that locating pin -B- can be inserted in sender wheel hole -A-.   Note Ensure sealing flange lies flat on assembly tool.

–  Push sealing flange and support ring for sealing lip -B- against surface of assembly tool -T10134- whilst tightening the three knurled screws -A- so that locating pin cannot slide out of sender wheel hole.   Note When installing sealing flange, ensure that sender wheel remains fixed in assembly device.