volkswagen Workshop Repair Guides

Volkswagen Workshop Service and Repair Manuals

Assembly overview - activated charcoal filter system > < Removing and installing fuel filter
Activated charcoal filter system
Activated charcoal filter system
  Note
t  Hose connections are secured with either spring-type or clamp-type clips.
t  Always renew clamp-type clips with spring-type clips.
t  Spring-type clip pliers -VAS 6340- or space saving hose clip pliers -VAS 6362- are recommended for installing and removing spring-type clips.
→ Chapter „Safety precautions during work on fuel supply system“
→ Chapter „Rules for cleanliness“
→ Chapter „Assembly overview - activated charcoal filter system“
→ Chapter „Checking fuel tank breather“
The push-on connectors for fuel, vacuum and breather lines are colour coded. There is either a coloured dot on the connector or the release button is coloured.
   
Push-on connectorColour code on connector
Fuel supplyBlack
Fuel returnBlue
Breatherwhite, beige
VacuumGreen

Function of activated charcoal filter system
Fuel vapour forms above the surface of the fuel in the tank; the quantity depends upon the air pressure and ambient temperature.
The activated charcoal filter system prevents these HC emissions escaping to the atmosphere.
In limited quantities, fuel vapours pass from the highest point in the tank through the gravity valve (which closes at an angle of 45°) and through a pressure retention valve into the activated charcoal filter.
The activated charcoal stores these vapours like a sponge.
When the car is being driven and the Lambda control is active (engine warm), the activated charcoal filter solenoid valve 1 -N80-, also known as regeneration valve, is activated (pulsed) by the engine control unit depending upon load and engine speed. The opening period depends on the input signals.
During the purging procedure (regeneration of the activated charcoal), the intake manifold vacuum draws in fresh air through the breather opening on the underside of the activated charcoal canister. The fuel vapours stored in the activated charcoal and fresh air are fed to combustion in metered quantities.
The pressure retention valve prevents fuel vapours from being drawn from the fuel tank when the solenoid valve is open and intake manifold vacuum is present. It thus ensures that the purging of the activated charcoal filter has priority.
When not energised (e.g. open circuit), the solenoid valve is closed. The activated charcoal filter will not be purged.
   

Assembly overview - activated charcoal filter system > < Removing and installing fuel filter