volkswagen Workshop Repair Guides

Volkswagen Workshop Service and Repair Manuals

Removing and installing extension spring > < Fitting location overview - clutch mechanism
Assembly overview - pedal cluster
   
Assembly overview - pedal cluster
1 - Bulkhead
q   With support for mounting bracket and clutch master cylinder.
2 - Seal
q   Availability → Electronic parts catalogue (ETKA)
q   Stick to clutch master cylinder.
3 - Supply hose
q   Renewing → Item
4 - Support
q   Availability → Electronic parts catalogue (ETKA)
q   fit into mounting bracket → Fig. Installing extension spring
q   No specific installation position needs to be adhered to.
5 - Clutch position sender -G476-
q   Availability → Electronic parts catalogue (ETKA)
q   for vehicles with start/stop system
q   Allocate components using → Electronic parts catalogue (ETKA)
q   Removing and installing → Chapter
q   Can be checked in „guided fault finding“ of vehicle diagnosis, testing and information system -VAS 5051-
6 - Spring
q   Availability → Electronic parts catalogue (ETKA)
q   Hooked into mounting bracket and into clutch pedal
q   Removing → Fig.
q   Installing → Fig.
7 - Bush
q   Availability → Electronic parts catalogue (ETKA)
q   Chamfer -arrow- faces clutch master cylinder.
q   Press in flush.
8 - Bolt, 13 Nm
9 - Mounting bracket with clutch pedal
q   Availability → Electronic parts catalogue (ETKA)
q   Removing and installing with clutch master cylinder → Chapter
q   Removing and installing without clutch master cylinder → Chapter
10 - Bolt, 20 Nm
q   For crash bar on steering column
11 - Hexagon nut
q   For crash bar on steering column
12 - Crash bar
q   Availability → Electronic parts catalogue (ETKA)
q   Attached to steering column
q   Allocate components using → Electronic parts catalogue (ETKA)
13 - Clutch pedal switch -F36-
q   Removing and installing → Chapter
14 - Bearing shaft
q   Availability → Electronic parts catalogue (ETKA)
q   For plunger/clutch master cylinder
q   Always renew
15 - Cap
16 - Bump stop
q   Availability → Electronic parts catalogue (ETKA)
q   For clutch pedal
17 - Self-locking hexagon nut, 25 Nm
q   Qty. 3
q   Always renew
18 - Bearing bush
q   Availability → Electronic parts catalogue (ETKA)
q   Removing → Fig.
q   Installing → Fig.
19 - Clutch master cylinder
q   Removing and installing → Chapter
20 - Clip
q   Pull clip out to stop to remove or install pipe line

   
Removing bearing bush -A-
–  Turn plunger of clutch master cylinder so that recesses -1- or pin -2- are visible.
Recesses -1- and pin -2- are facing the same direction.
–  Remove bearing bush -A- from recesses -1-.
  N30-10358
Installing bearing bush -A-
–  Turn plunger of clutch master cylinder so that recesses -1- or pin -2- are visible.
Recesses -1- and pin -2- are facing the same direction.
–  Fit and swivel bearing bush -A- into recesses -1-.
  N30-10358

Removing and installing extension spring > < Fitting location overview - clutch mechanism