volvo Workshop Repair Guides

Volvo Workshop Service and Repair Manuals

Fluid - Differential > < Differential Cover|Adjustments|Page 2500
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Differential Cover: Service and Repair

INSPECTION COVER REPLACEMENT

Remove Inspection cover

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Drain oil.

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Remove cover and clean oft remains of old gasket.

If replacing cover, 0-ring or Inductive pick-up:

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Remove pick-up.

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Retain spacers.

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Remove 0-ring.

Install inspection cover

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Grease joint face.

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Install gasket and cover.

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Tighten to 20 - 30 Nm (15-22 ft.lb).

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Fill with oil of correct specification.

If replacing cover, 0-ring or Inductive pick-up:

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Grease and install 0-ring and shim(s).

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Check clearance by inserting feeler gauge through level plug opening. Adjust using shim(s).

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Some adjustment is also possible by moving cover up or down.

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Permissible clearance: 0.85 ± 0.35 mm (0.0335 ± 0.0138 in) measured over full revolution.

The following shims are available:

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Thickness - 1.5 mm (0.0591 in) - P/N 1209277-1

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Thickness - 2.5 mm (0.0984 in) - P/N 1209287-0

Fluid - Differential > < Differential Cover|Adjustments|Page 2500