850 T-5R L5-2.3L Turbo VIN 58 B5234T5 (1995)
Intake Manifold: Service and Repair
Special Tools:
-
Holder tool No. 999 5533, or equivalent
NOTE:
-
For additional information on special tools and equipment used in this procedure, refer to Service and Repair. See: Tools and Equipment/Tools
For Engine Service and Repair
-
The intake manifold is stocked complete with throttle housing and damper spindles for engines with damper spindles.
Procedure
1. Undo fuel distribution manifold with injectors:
-
Remove throttle cable and injector cover. Remove throttle cable.
-
Disconnect connectors and clips from injectors.
-
Remove two clips holding the fuel pipes and remove distribution manifold mounting screws.
-
Install five holders 999 5533, or equivalent, carefully pull up injectors together with distribution manifold.
-
Disconnect hose from purge valve.
-
Carefully place distribution manifold with injectors on engine.
NOTE: Ensure that injectors and needles are not damaged.
2. Disconnect:
-
throttle linkage from pulley
-
intake air hose to throttle body (TB)
-
multi-nipple
-
throttle pulley with bracket and idle speed control valve
-
EGR-hose clamp (turbo)
-
pressure hose to turbo-instrumentation/EGR valve control vacuum hose
-
brake servo hose