850 Turbo L5-2.3L Turbo VIN 57 B5234FT (1996)
Wrench 999 5486
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Pull fuel level sensor cable out through the hole by the fuel level sensor.
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Remove the plastic fuel level sensor collar. Use tool 9995486-9.
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Lift up the fuel level sensor.
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Remove gasket.
TIP: Reinstall the collar, otherwise the pipe sleeve may swell making the collar hard to reinstall.
Installation:
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Use a new rubber gasket.
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Lubricate the inside and top of the rubber gasket with petroleum jelly.
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Install gasket on fuel tank sleeve.
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Install fuel level sensor with electrical connections along the car.
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Tighten nut to 30 Nm (22.1 ft.lb).
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Turn fuel level sensor cables to the left and thread them through the hole by the fuel pump (FP).
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Put all cables together in the protective tube. Wind insulating tape around the protective tube.
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Connect fuel level sensor.
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Reinstall covers, hatches and cargo compartment carpet in reverse order. Check that no cables are trapped.
