S40 L4-1.9L Turbo VIN 29 B4204T3 (2001)
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Replace all insulation material.
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Check seals.
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Install the evaporator.
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Install the expansion valve, according to Expansion valve See: Expansion Valve.
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Install the temperature sensor (carefully press in the clips in the laminate).
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Assemble the parts with clips and screw.
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Install foam seal.
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Carefully slide in the power unit in its place and check that the seals are installed correctly.
Tightening torque: 25 Nm.
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Plug in the connectors.
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Oil in the new O-rings with AC compressor oil, install the new O-rings.
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Install the hoses.
Tightening torque: Narrow and thick pipe: 10 Nm.
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Install intermediate part, according to Power unit blower fan See: Blower Motor/Service and Repair/Removal and Replacement/Power Unit
Blower Fan.
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Install instrument panel, according to Installing the dashboard See: Body and Frame/Interior Moulding / Trim/Dashboard / Instrument
Panel/Service and Repair/Removal and Replacement/Installing The Dashboard.
Filling with refrigerant
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Vacuum pump,.
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Fill the system with refrigerant, according to Filling with refrigerant See: Service and Repair/Filling With Refrigerant.
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Fill the system with fluorescent tracer, according to Filling with fluorescent tracing agent and refrigerant See: Service and Repair/Filling With
Fluorescent Tracing Agent And Refrigerant.
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Check for leaks, according to Leak tracing, electronic leak tracer See: Testing and Inspection/Component Tests and General Diagnostics/Leak
Tracing, Electronic Leak Tracer or Leak tracing using fluorescent tracing agent and an UV lamp See: Testing and Inspection/Component Tests
and General Diagnostics/Leak Tracing Using Fluorescent Tracing Agent And A UV Lamp.