S60 L5-2.4L VIN 64 B5244S6 (2003)
Remove the pipe coupling at the steering gear.
Pull the pipe/hose towards the right wheel arch until the end with the nipple can be pulled forward.
Remove the hose.
Note: Make a note of the routing of the hose.
Installing the return hose
Route the hose through the engine compartment.
Pull the pipe/hose towards the right wheel arch until the end with the nipple can be slid backwards to the correct position.
Thread the nipple into the steering gear (use a new O-ring).
Install:
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the clip on the pipe over the steering gear
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the tie strap around the pipe where the return hose meets the pressure hose
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the screw for the clamp on the sub-frame (does not apply to AWD).
Tighten the nipple in the steering gear. Tighten to 25 Nm.
Install:
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the heat deflector plate over the steering gear
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the splash guard under the engine
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the three-way catalytic converter (TWC) mounting member
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the SIPS (side impact protection system ) member.
Lower the car.
Install:
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hose on the fluid reservoir (Use a new Oetiker clamp)
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the clips (3x) for the cable harness
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the tie strap by the torque rod mounting.
Finishing
Top up the oil level in the servo reservoir. Bleed the system.
For the correct oil quality, refer to specifications.
Warning: Avoid skin contact with the oil.
Repeatedly turn the steering wheel to full lock.
Top up the oil if necessary.
Lower the car.
Apply the parking brake. Start the engine.
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A Turn the steering wheel slowly to the right. Hold on full lock for 2 seconds
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B Turn the steering wheel slowly to the left. Hold on full lock for 2 seconds.
Repeat operations A and B approximately 10 times.
