S60 2.5T AWD L5-2.5L Turbo VIN 59 B5254T2 (2004)
Heat the socket to 150°-175°C in an oven. Place the socket in drift 999 5778. Install the drift in the transmission and tap the socket until it engages in
the differential.
The above operation must be carried out quickly to prevent the heat spreading to the differential and causing the differential to expand.
Control measurement: the distance from the end of the connecting socket to the flat surface outside the sealing ring seat on the transmission housing
must be approximately 41 mm.
Note: Use protective gloves when handling the heated socket.
Care must be also taken to prevent burns in the remaining operations.
Installing the sealing ring for the connecting socket
Lubricate the sealing ring lip and the mating surface on the socket. Use ATF fluid.
Insert the sealing ring onto the socket. Tap the socket into place using drift 999 5780. Tap in the drift until it is in contact with the transmission
housing.
Installing the sealing ring for the differential
Position locating pin 9995779-1 in the end of the differential. Lubricate the sealing ring lip and the locating pin using ATF oil. Tap in the seal using
drift 999 5779. Tap the drift in until it is contact with the end of the connecting socket.
Install the snap-ring for the connecting socket.
Finishing
Install the bevel gear.
Check the transmission oil level.
Sealing Ring Drive Shaft/Differential, Replacing
Sealing ring drive shaft/differential, replacing
Special tools:
999 5768 Puller See: Tools and Equipment/999 5768 Puller
999 5769 Pilot See: Tools and Equipment/999 5769 Pilot
