S60 T5 L5-2.3L Turbo VIN 53 B5234T3 (2002)
Intake Manifold Gasket: Service and Repair
Intake Manifold/Gasket, Replacing
Intake Manifold/Gasket, Replacing
NOTE: As the illustrations in this service information are used for different model years and/or models, some variation may occur. However, the
essential information is always correct.
Replacing the intake manifold and gasket
Removing the intake manifold and gasket
Disconnect the battery negative lead.
Drain the fuel injection system.
Remove:
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the control module box air baffle
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the cover plate over the connectors from the injectors
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the connectors for the sensors in the charge air pipe between the charge air cooler (CAC) and the throttle module.
Separate the throttle body (TB) connector.
Separate the charge air pipe at the hose/plastic pipe.
Remove the plastic charge air pipe.
Seal the openings.
Mark up and remove the vacuum hoses from the intake manifold.
Remove the oil filler cap.
Remove the cover over the ignition coils.
Remove the hose from the flame trap to the cam cover at the terminal in the cam cover.