S60 T5 L5-2.3L Turbo VIN 53 B5234T3 (2002)
Intake Manifold Gasket: Service and Repair
Intake Pipe/Gasket, Replacement
Intake pipe/gasket, replacement
Note! As the illustrations in this service information are used for different model years and / or models, some variation may occur. However,
the essential information is always correct.
Replacing intake pipe and gasket
Removing the intake manifold and gasket
Remove the battery's minus cable. First read Battery, disconnecting See: Starting and Charging/Battery/Service and Repair/Procedures/Battery,
Disconnecting.
Drain the fuel system. See Fuel system pressure release See: Cylinder Head Assembly/Fuel Pressure Release/Service and Repair.
Remove
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the control module box air baffle.
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the cover plate over the connectors from the injectors.
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connectors for the sensors in charge-air pipe between charge-air cooler and throttle module
Separate the throttle body (TB) connector.
Part the charge-air pipe at hose/plastic pipe.
Remove the plastic charge-air pipe.
Seal the openings.
Mark up and remove the vacuum hoses from the intake pipe.
Remove the oil filler cap.
Remove the cover over the ignition coils.
Remove the hose from the oil trap for the cam cover at the connection in the cam cover.
Remove the mounting screws from the fuel rail.
Open the fuel line's quick-release connector using tool 951 2666 Replaced by 9997298 See: Tools and Equipment/951 2666 Replaced By 9997298.
Spray universal oil or similar around the injector at the connection on the intake pipe.
Gently work the fuel rail and injector nozzles loose