S60 T5 L5-2.3L Turbo VIN 53 B5234T3 (2002)
Lubricate the studs on the turbocharger (TC). Use paste, P/N: 1161408. Avoid skin contact with the paste.
Lift up the exhaust system and connect it to the rear system with a new gasket and new nuts. Do not tighten.
Then connect to the turbocharger (TC).
Hint: Use a mobile jack with universal plate 999 5972 FIXTURE See: Tools and Equipment/999 5972 Fixture as a support.
Note! The heated oxygen sensor (HO2S) wiring routing over the brake pipe.
Install
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new nuts at the connection to the turbocharger (TC).
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the front SIPS member. Do not tighten yet.
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the brake pipe in holders on the SIPS member.
Tighten the exhaust pipe at the turbocharger (TC) to 25 Nm.
Note! Ensure that the flange on the exhaust pipe is flush against the turbocharger (TC).
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a new screw for the rear mounting for the heat deflector plate.
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the heated oxygen sensor (HO2S) wiring at the mounting points.
Remove the retaining strap at the front edge of the exhaust pipe (applies to AWD).