V40 L4-1.9L Turbo VIN 25 B4204T2 (2000)
This is how a cable should be located in the terminal:
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The stripped core should be under the core wings (1). It must not stick out too far in front or behind the core wings.
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The cable insulation should only be under the insulation wings (2). It must not lie too far out in front of or lie too far in under the insulation wings.
Check the cable is firmly inserted by carefully holding the cable terminal and pulling on the cable.
Check the cable terminal locking tabs
If the cable terminal has locking tab/locking tabs, check that they are not damaged or pressed inward so they will not engage when the terminal is
inserted in a housing.
Poor results after crimping
If in doubt after crimping compare the results obtained with the examples incorrect terminal crimping in Examples of incorrect crimping See: Checking
the Result Of the Crimping Operation/Examples Of Incorrect Crimping.
Where the crimping results are not correct, the operation must be repeated using a new cable terminal.
Examples Of Incorrect Crimping
Examples of incorrect crimping
Caution! The most common reason for poor crimp results is using the wrong crimp tool/crimp tool insert for the cable terminal or the wrong
area on the matching cable terminal/cable.
Core too large for the core wings
