V40 L4-1.9L Turbo VIN 27 B4204T4 (2003)
Remove:
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the hose from the assisted air control valve in the inlet hose
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the inlet hose between the mass air flow (MAF) and throttle body (TB)
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the vacuum hoses from the intake manifold
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the throttle cable
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the connectors from the assisted air control valve and throttle position (TP) switch
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the screw from the cable duct mounting in the throttle body (TB)
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the knock sensor (KS) cable from the clip
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the brake servo hose
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the bracket between the intake manifold and the pump
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the screw holding the dip stick pipe to the intake manifold
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the upper screw for the intake manifold support bracket slacken the lower a few turns.
Removing the intake manifold
Remove:
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the mounting screws for the intake manifold
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the intake manifold. Allow the crankcase ventilation hose to run through the intake manifold without disconnecting it from the flame trap.
Transferring components when replacing the intake manifold
Transfer the throttle body (TB) and the assisted air control valve. Use new gaskets. Tighten to 10 Nm.
Installing the intake manifold and gasket
Note: Ensure that the gasket faces are clean.
