V40 L4-1.9L Turbo VIN 29 B4204T3 (2002)
Note: Ensure that there is no grease on the mating surfaces between the boot and the constant velocity joint and the shaft.
Remove excess grease. Use denatured alcohol.
Ensure that the boot is in position on the constant velocity joint housing. Install a new clamp. Use pliers 951 2619.
Venting the boot
Venting is carried out to remove any over pressure in the boot. Use a rounded screwdriver.
Carefully insert the screwdriver between the drive shaft and boot. Ensure that the boot is in position on the drive shaft.
Ensure that the boot is aligned against the inner rib on the drive shaft. Install a new clamp. Use pliers 951 2619.
Install the drive shaft.
Cleaning and checking the outer constant velocity joint
Mark the outer ring for the outer constant velocity joint, the ball holder and inner ring.
Mark components in relation to each other. Use an electric scriber.
Removing the ball bearings
Remove the ball bearings.
Turn the inner joint ring and ball holder.
Remove the ball bearings clockwise one by one.
Use the marking as the starting point for removal.
Place the ball bearings in order so that they can be reinstalled in the same positions.
Removing the ball holder and inner ring from the shaft
