V50 L5-2.4L VIN 38 B5244S4 (2006)
Caution! Ensure that the surface of the crankshaft and the mating surfaces for the carrier plate are clean. Ensure that there is no thread
sealant residue in the screw holes.
Install:
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the carrier plate
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the 3 x studs. Use 999 5678 Special screw See: Tools and Equipment/999 5678 Special Screw with the separation illustrated. Turn the short
thread length towards the crankshaft.
Note! Check that the locating pin on the crankshaft is positioned opposite the hole in the carrier plate. The position of the guide hole is marked.
Caution! It is important that the carrier plate lies against the crankshaft flange before the other screws are installed.Always use new screws.
Ensure that the thread sealant on the new screws is intact. If not apply a few drops of sealant 1161056 to the thread.
Align gear sector. Use:999 5112 GEAR SECTOR See: Tools and Equipment/999 5112 Gear Sector.
Pull the carrier plate towards the crankshaft using the 3 x nuts on special tool 999 5678 Special screw See: Tools and Equipment/999 5678 Special
Screw. The turned section of the nut must be turned towards the carrier plate.
Install the other screws. Tighten. See Specifications. See: Specifications/Mechanical Specifications/Tightening Torque.
Replace the 3 special screws with new standard screws. Tighten. See Specifications. See: Specifications/Mechanical Specifications/Tightening Torque.
Then angle tighten all 10 x screws crosswise. Use 951 2050 BEVEL PROTRACTOR See: Tools and Equipment/951 2050 Bevel Protractor. Tighten.
See Tightening torque See: Specifications/Mechanical Specifications/Tightening Torque.
Ensure that the flywheel sensor and bracket are installed. Install the clutch driven plate and clutch.
Installing the transmission
Install the transmission:
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Automatic transmission. See Transmission, installing. See: Transmission and Drivetrain/Automatic Transmission/Transaxle/Service and
Repair/Removal and Replacement/Transmission, Installing
Finishing
Checking the engine:
Test drive the car to check the function of the engine and the transmission.
