V50 AWD L5-2.5L Turbo VIN 68 B5254T3 (2005)
Caution! Ensure that the surface of the crankshaft and the mating surfaces for the flywheel are clean. Ensure that there is no thread sealant
residue in the screw holes.
Install:
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the flywheel
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the 3 x studs. Use 999 5678 Special screw See: Tools and Equipment/999 5678 Special Screw with the separation illustrated. Turn the short
thread length towards the crankshaft.
Note! Check that the locating pin on the crankshaft is positioned opposite the hole in the flywheel. The position of the guide hole is marked.
Caution! It is important that the flywheel bears on the crankshaft flange before the other screws are installed.Always use new screws. Ensure
that the thread sealant on the new screws is intact. If not apply a few drops of sealant 1161056 to the thread.
Align gear sector. Use:999 5112 GEAR SECTOR See: Tools and Equipment/999 5112 Gear Sector.
Pull the flywheel towards the crankshaft using the 3 x nuts on special tool 999 5678 Special screw See: Tools and Equipment/999 5678 Special Screw.
The turned section of the nut must be turned towards the flywheel.
Install the other screws. Tighten. See Specifications. See: Specifications/Mechanical Specifications/Tightening Torque.
Replace the 3 special screws with new standard screws. Tighten. See Specifications. See: Specifications/Mechanical Specifications/Tightening Torque.
Then angle tighten all 10 x screws crosswise. Use 951 2050 BEVEL PROTRACTOR See: Tools and Equipment/951 2050 Bevel Protractor. Tighten.
See Tightening torque See: Specifications/Mechanical Specifications/Tightening Torque.
Ensure that the flywheel sensor and bracket are installed. Install the clutch driven plate and clutch.
Installing the transmission
Install the transmission:
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Transmission, installing See: Transmission and Drivetrain/Manual Transmission/Transaxle/Service and Repair/Removal and
Replacement/Transmission, Installing
Finishing
Checking the engine
Test drive the car to check the function of the engine and the transmission.
