V50 AWD L5-2.5L Turbo VIN 68 B5254T3 (2005)
The door harness may be chafed due to incorrect routing. It may be pinched between the window regulator retainer and the front door inner plate. The
condition may occur on either front door. When the window is operated, the regulator may damage the incorrectly routed harness. See illustration shown
above (A) for location of harness damage.
Symptoms caused by the damaged harness include no start conditions, low speed CAN faults/DTCs and door electrical functions inoperative.
Note:
As a temporary solution, rigid foam was added to the harness to prevent it from incorrect installation. This was introduced in production from chassis
numbers 159640 (S40) and 158053 (V50) onwards. As final solution, from MY 2007 onwards, stronger tape is used to protect the harness.
Note:
This concern has mainly been seen in MY 2006 cars. Similar concerns may occur in MY 2004 and MY 2005 cars.
MY 2006 Chassis number ranges.
The front door harness may be pinched between (5) retainer and (1) door during assembly.
