volvo Workshop Repair Guides

Volvo Workshop Service and Repair Manuals

Crank, Pistons and Rods, Dismantling|Page 1841 > < Crank, Pistons and Rods, Dismantling|Page 1839
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14. Press in new bushing: 

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Use drift tool No. 999 5309, or equivalent. 

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Use drift the right way round, with long end downwards. 

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Push drift right down.

NOTE:  Make sure that hole in bushing lines up with lubricating passage in connecting rod.

15. Check wrist pin fit in new bushing:

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Wrist pin should slide through bushing without noticeable play when pressed gently with thumb.

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Adjust bushing as required.

16. Check connecting rod in alignment gauge: 

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Check for straightness and twisting.

NOTE:
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Check that clamping surface of fork is round and free of burrs. 

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Release and tighten expander at big end between each alignment check.

17. Connecting Rods, replacement:

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Connecting Rods are symmetrical and can be turned over if required.

Crank, Pistons and Rods, Dismantling|Page 1841 > < Crank, Pistons and Rods, Dismantling|Page 1839