volvo Workshop Repair Guides

Volvo Workshop Service and Repair Manuals

Fuel Rail - Recommended Replacement Method|Page 3955 > < Fuel Rail - Recommended Replacement Method|Page 3953
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Secure delivery line with tool no. 999 5620. See illustration

Lubricate injector O-rings with petroleum jelly.

Install fuel rail on intake manifold. Make sure that the injectors locate correctly.

Screw fuel rail into place. Use new screws. (Tightening torque 10 Nm (7.3 ft. lbs)).

Remove tool securing nipple.

Install:

-

vacuum hose on pressure regulator.

Note!

New return hose.

(The above two points apply only to cars with return fuel system)

-

fuel line clamps

-

injector connectors. Check that that each connector has a rubber seal.

-

covers over fuel rail and throttle pulley.

That there is no leakage.

Replacing return line

7

Draining the fuel system

Drain fuel system See other manual: Draining fuel injection system Section 2 (23, 28) TP 2308032.

Remove:

Fuel Rail - Recommended Replacement Method|Page 3955 > < Fuel Rail - Recommended Replacement Method|Page 3953