XC70 L5-2.5L Turbo VIN 59 B5254T2 (2003)
Front Door Panel: Overhaul
Transferring Components
Special Tools: 9512777, 9512778
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The following components are included in the door panel:
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Door panel base.
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Cover.
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Armrest.
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The front or rear handle.
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SIPS block.
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The trim strip and the inner opener.
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Handle.
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Loudspeaker, door module.
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Loudspeaker grille.
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These components can be transferred to a new door panel.
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Remove the head from the plastic rivet with a drill bit or a chisel for example.
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Preparations: Get out holders 945780 (5 mm diameter) and washer 955891.
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A maximum of 18 washers is required. After removing the side panel assembly, the armrest, front handle and the upper loudspeaker grille must
be replaced with new components.
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Four different methods can be used for installation:
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Molten riveting.
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Screwed joint.
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Locking with holders.
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Taping.
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A combination of the above.
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Method 1 = Molten riveting with heat, hot-air gun 9512777 and the nozzle from kit 9512778 and tools to press with.
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Method 2 = Screwed joint with screw 969464 and washer 955891. Use 2 3 washers at each point so that the screw does not penetrate the surface.
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Method 3 = Locking with holder 945780.
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Method 4 = Methods 1 and 3 combined.
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Method 5 = Method 2 or 4 depending on whether new or old components are being used.
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Method 6 = Taping with double-sided adhesive tape.