XC90 AWD L6-2.9L Turbo VIN 91 B6294T (2004)
Carefully press in tool 999 5651 Extractor See: Tools and Equipment/999 5651 Extractor between the seal and the camshaft. Pry out the seal.
Installing the front camshaft seal
Note! The purpose of the section, "Installing the VVT unit/timing gear pulley", described here is to ensure that the VVT unit is correctly
positioned and to reset the camshaft timing gear pulley to the correct position using the markings made at the factory. This is to ensure that the
conditions are correct for any later fault-tracing.
Note! For tightening torques, see Specifications, B6324S See: Specifications/Mechanical Specifications/Tightening Torque.
Cleaning
To clean the shaft journal and mating surface, use emery cloth P/N 951 1024.
Note! When cleaning work around the shaft journal, not in and out. It is essential that any residue from the emery cloth and any other
contaminants are completely removed before the new sealing ring is installed.
Installing the front camshaft seal
Lubricate the surface of the seal that the camshaft rotates against.
Install the camshaft seal. Use drift 999 5718 Drift See: Tools and Equipment/999 5718 Drift. Use the mounting screw for the variable valve timing unit.
Tighten until the drift bottoms out.
Checking and adjusting the variable valve timing unit
Check and adjust the variable valve timing unit. See: Variable valve timing unit, checking and adjusting See: Testing and Inspection.
Checking the markings and belt tension