XC90 AWD L6-2.9L Turbo VIN 91 B6294T (2004)
Warning! Avoid skin contact with the copper paste.
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Lubricate the studs on the turbocharger (TC). Use copper paste 116 1408.
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Lift the three-way catalytic converter (TWC) up into position
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Install the three-way catalytic converter (TWC) against the exhaust system. Use a new gasket. Install new nuts but do not tighten.
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Lift the sub-frame until it is against the frame members
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Install new screws in the sub-frame. Lubricate the screw threads. Install the washers in the front edge and support plates at the rear edge of the
sub-frame
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First tighten the screws on the left side of the subframe. See Tightening torque, B6324S See: Engine/Specifications/Mechanical
Specifications/Tightening Torque. Use bevel protractor 951 2050 Bevel Protractor See: Tools and Equipment/951 2050 Bevel Protractor. Then
tighten the screws on the right-hand side of the subframe to the same value.
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Tighten the brackets. Tighten to 50 Nm.
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Remove the lifting table.
Install:
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the servo reservoir
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the expansion tank
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the charge air pipe between the throttle module and charge air cooler
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the hose on the charge air pipe at the top of the engine.
Installing the three-way catalytic converter (TWC)