XC90 AWD L6-2.9L Turbo VIN 91 B6294T (2004)
Timing Belt: Removal and Replacement
Timing belt, replacing
Special tools:
999 5433 Counterhold See: Tools and Equipment/999 5433 Counterhold
999 5456 Compression Tool See: Tools and Equipment/999 5456 Compression Tool
Removal
Note! As the illustrations in this service information are used for different model years and/or models, some variation may occur. However, the
essential information in the illustrations is always correct.
Preparation
Caution! Remove the ignition key.
Remove:
-
the screw holding the engine stabilizer brace to the bracket on the engine
-
the screws holding the engine stabilizer brace to the suspension turrets
-
the engine stabilizer brace.
Remove the plastic pipes between the turbocharger (TC) and charge air cooler (CAC) and between the air cleaner (ACL) and turbocharger (TC). Put
them to one side.
Remove the clamp from the intake manifold for the turbocharger (TC) for cylinders 1, 2 and 3. Turn the upper section of the pipe towards the firewall.
Relieve the load from the belt tensioner. Remove the auxiliaries belt.
Remove the upper timing belt cover.
Remove the front timing belt cover. See Timing cover front, replacing See: Engine, Cooling and Exhaust/Engine/Timing Components/Timing
Cover/Service and Repair.
Lift up the servo reservoir and place it on top of the engine.
Note! Ensure that the oil does not leak from the ventilation hole in the filler cap.
Seal the hose between the expansion tank and the radiator. Disconnect the hose at the tank.
Lift up the expansion tank and place it on top of engine.
