XC90 AWD L6-2.9L Turbo VIN 91 B6294T (2004)
Apply petroleum jelly to the piston gasket. Use Volvo Genuine parts petroleum jelly (P/N 116 1151-4).
Install:
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the piston over the locating pin. Carefully press the piston down into the housing
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the spring on the piston
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the cover and the screws. Tighten the screws. Tighten to 12 Nm.
Installing the accumulator housing on the transmission
Install the oil pipes on the housing (start with the larger pipe).
Twist up the housing to the transmission. Install the screws. Finger tighten the screws. Adjust the oil pipe using the hose in the housing if any of the
screws are stiff.
Tighten the screws. Tighten to 12 Nm.
Install the oil filter. See Transmission oil / oil filter, replacing See: Fluid Filter - A/T/Service and Repair. Alternatively: Replace the oil filter (see the
mileage)
Check:
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the oil pipes
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that the screws are tightened
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that the oil filter is installed.
Finishing
Install the oil trough. See Transmission oil / oil filter, replacing See: Fluid Filter - A/T/Service and Repair.
Top up with oil. Check the oil level. See Transmission oil / oil filter, replacing See: Fluid Filter - A/T/Service and Repair.
Test drive the car.
Replacing the Sealing Ring for the Oil Pump
Replacing the sealing ring for the oil pump
Special tools:
999 5069 Extractor See: Tools and Equipment/999 5069 Extractor
999 5117 Punch See: Tools and Equipment/999 5117 Punch
Note! As the illustrations in this service information are used for different model years and/or models, some variation may occur. However, the
essential information is always correct.
Removal
Removing the transmission
Remove the transmission according to Transmission, removing See: Service and Repair/Removal and Replacement.
Removing the torque converter
Pull the torque converter straight out of the transmission. Check the torque converter throat for damage.
Removing the sealing ring from the oil pump