XC90 AWD V8-4.4L VIN 85 B8444S (2005)
Seals and Gaskets: Service and Repair
Transfer Case Connecting Sleeve Seals, Replacing
Transfer Case Connecting Sleeve Seals, replacing
Special tools:
999 5777 Extractor See: Tools and Equipment/999 5777 Extractor
999 5575 PULLER CYLINDER USED WITH HYDRAULIC PUMP -5576 See: Tools and Equipment/999 5575 Puller Cylinder Used with Hydraulic
Pump-5576
999 5576 HYDRAULIC PUMP See: Tools and Equipment/999 5576 Hydraulic Pump
999 2615 Hydraulic pump See: Tools and Equipment/999 2615 Hydraulic Pump
999 7181 Drift See: Tools and Equipment/999 7181 Drift
999 7182 Drift See: Tools and Equipment/999 7182 Drift
Note! The illustrations in this service information are used for different model years and/or models. Some variation may occur. However, the
essential information in the illustrations is always correct.
Removal
Removing bevel gear
Remove the bevel gear according to: Bevel gear, replacing See: Automatic Transmission/Transaxle/Service and Repair/Removal and
Replacement/Automatic Transmission Components/Bevel Gear Bevel gear, replacing, TF-80SC AWD See: Automatic Transmission/Transaxle/Service
and Repair/Removal and Replacement/Automatic Transmission Components/Bevel Gear.
Action for worn splines in sleeve
Cut a - 40 mm piece of cardboard and use as protection to prevent grinding chips from ending up in the transmission. Apply a thick bead of grease or
Vaseline on the seal in the sleeve. Press the piece of cardboard against the seal.
